Putting it all Together: Closing the Gaps
3.2 Evaluating and calculating energy savings and other impacts of EMOs
The energy savings of the identified EMOs should now be evaluated. A simple quantification of the differences in energy inputs between the present and the improved states – expressed both in kWh and dollars, on an annualized basis – will do.
The information requires inclusion of capital costs for modifications/improvements and calculation of rate of return on capital invested, or return on investment (ROI). Other implications (benefits/drawbacks) of the improvement project should also be captured in a quantified way, whenever possible (e.g., improvement of production capacity by 15%, consumption of compressed air reduced by 20%, or $x/year).
Remember that the purpose of the evaluation is to determine a preliminary ranking of the projects for further selection. While attempting to use reasonably close estimates, do not expend too much effort in trying to achieve four-decimal accuracy of the outcomes at this stage – the correctness of inputs is more important.
To organize all this information into a long list of projects (use the classifications listed in Section 3.1), a table can be made up as shown in Table 6. The columns are self-explanatory, except the “Benefits-Cost” column, where annual energy saved per investment dollar is stated.
TABLE 6:
Long list of EMO projects
| EMO project description | EMO No. | Type | Investment capital $1,000s | Energy savings GJ/yr./$ | Benefits- Costs | ROI years | Other implications of the project |
| Annealing oven optimization | 35 | PC | 50 | 150 000 | 3 | 3.5 | Output up 5%; oven heat re-use in preheating; re-size ductwork |
| Etc. |
| Table adapted after V.A. Munro |